BMW R1150RT - MAINTENANCE INTEGRAL ABS Wartungshandbuch

Stöbern Sie online oder laden Sie Wartungshandbuch nach Motorräder BMW R1150RT - MAINTENANCE INTEGRAL ABS herunter. BMW R1150RT - MAINTENANCE INTEGRAL ABS Technical data Benutzerhandbuch

  • Herunterladen
  • Zu meinen Handbüchern hinzufügen
  • Drucken

Inhaltsverzeichnis

Seite 1 - Maintenance BMW Integral ABS

BMW MotorradAfter SalesR 1150 RTMaintenance BMW Integral ABS

Seite 2

00.5Model R 1150 RTConnection12 Engine electricsStarter motor to engine Nm 20Positive lead to starter motor Nm 10Alternator to generator support cover

Seite 3 - Maintenance schedule

00.6Model R 1150 RTConnection21 ClutchClutch housingInitial tightening torque Nm 40 (oil screw threads lightly)+ additional wrench angle °32Housing co

Seite 4 - Pre-delivery check

00.7Model R 1150 RTConnection31 Front forksQuick-release axle clamp screws Nm 22Sliding tube bridge to slider tube Nm 25 (clean thread + Loctite 243)T

Seite 5 - R 1150 RT

00.8Model R 1150 RTConnection33 Rear wheel driveRear axle differentialOil filler plug Nm 23Oil drain plug Nm 23Threaded ring Nm 160 (clean thread + Lo

Seite 6 - 00 Tightening torque

00.9Model R 1150 RTConnection34 BrakesFront brakeBrake caliper to EVO brake sliding tube Nm 30Front brake caliper bleed screw Nm7Brake disc to front w

Seite 7

00.10Model R 1150 RTConnection46 FrameFrameFrame to engine Nm 82Struts to frame Nm 58Strut to engine Nm 58 (clean thread + Loctite 2701)Rear frame to

Seite 8 - Tightening torque

00.11Model R 1150 RTConnection51 EquipmentIgnition/steering lock to fork bridge Nm 20 (micro-encapsulated)Model R 1150 RTConnection61 General electric

Seite 9

00.12Table of operating fluidsItem Use Order number QuantityLubricantStaburags NBU 30 PTM High-performance lubricating paste 07 55 9 056 992 75 g tube

Seite 10

00.13Contents Page00General view of crated motorcycle ...15Checking th

Seite 12

Published by: © BMW MotorradAfter SalesUX-VS-2All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prio

Seite 13

00.1500General view of crated motorcycleBMWBW MR22009010

Seite 14

00.16 Checking the crated motorcycle for damage•When the motorcycle arrives, check the crated motorcycle immediately for damage and, if nec-essary, ex

Seite 15

00.17Assembling the motorcycleInstalling the front wheele Attention:Degrease all brake discs.•Remove front straps.•Using the straps, secure the front

Seite 16

00.18 Filling and charging the battery•Remove seat.•Remove left side fairing panel.•Remove the air filter cover.•Remove air intake pipe.•Disengage the

Seite 17 - Table of operating fluids

00.19•The battery does not achieve full charge capacity from being filled, so it has to be charged with a battery charger.L Note:Follow the instructi

Seite 18 - 00 Pre-delivery check

00.20 Installing cover for windscreen adjuster and installing windscreen•Install the cover for the windscreen adjuster.•Install windscreen with washer

Seite 19

00.21Inspecting motorcycle for damage•Check for defects.•Use the “express handling service” to notifyBMW Motorrad,UX-VS-1Fax: + 49 89-382-33220•Recti

Seite 20 - R22009010

00.22 Checking headlight beam angle, adjusting if necessary•Motorcycle on level surface.•Rider’s weight on motorcycle (approx. 85 kg/187.4 lbs).•Turn

Seite 21 - Unpacking the motorcycle

00.23Integral ABS Performing bleed test with BMW MoDiTeCd Warning:Self-diagnosis is not performed unless both brake levers are in their fully release

Seite 22 - R22000030

00.24 Handing over the motorcycleThis is the ideal opportunity to familiarise the cus-tomer with the motorcycle in order to ensure the customer’s sati

Seite 23 - Warning:

Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in GermanyCustomer Registration No.Order No. Mechanic’s signatureBMW Inspection at 1,000 km (600 mi

Seite 24 - R22000050

00.25Contents Page00Key to maintenance intervals ...29Read

Seite 25 - Assembling case

00.26Contents PageChecking brake pads and discs for wear/replacing ...37(Inspections II and III) ...

Seite 26 - X Tightening torque:

00.27Contents PageChecking/adjusting valve clearances ...55(Inspections I,

Seite 28 - Final cleaning

00.2900Key to maintenance intervals– BMW Inspection at 1,000 km (600 miles) I– BMW Service every 10,000 km (6,000 miles) II– BMW Inspection every 20,0

Seite 29 - Handing over the motorcycle

00.30 00 11 209 Changing engine oil, replac-ing oil filter element(Inspections I, II, III and IV)L Note:If the motorcycle is ridden only for short dis

Seite 30 - 00 Maintenance

00.3100 11 229 Changing oil in gearbox(Inspections III and IV)or at the latest every 2 years•Change the gearbox oil at operating tempera-ture.•Remove

Seite 31 - Contents Page

00.32 16 12 008 Replacing fuel filter(Inspection III)In normal operating conditions every 40,000 km (24,000 miles); if fuel quality is poor every 20,0

Seite 32

00.33•Disconnect hoses from fuel filter.•Install new fuel filter.e Attention:Note correct direction of flow through fuel filter.•Secure non-reusable

Seite 33

00.34 61 20 029 Checking battery fluid level and topping up if necessary; clean-ing and greasing the battery posts(Inspections III and IV)d Warning:Ba

Seite 34 - Reading the BMW MoDiTeC

Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in GermanyCustomer Registration No.Order No. Mechanic’s signatureBMW Pre-delivery checkCheck the sh

Seite 35

00.3513 72 000 Replacing intake air filter element(Inspection III)in very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles)

Seite 36

00.36 Checking brake fluid level(Inspections II and III)L Note:The brake fluid level in the sight glass/brake fluid reservoirs of control circuits rem

Seite 37 - Replacing fuel filter

00.37Checking brake pads and discs for wear/replacing(Inspections II and III)Checking brake pads for wearBrake pads, front brake•Visually inspect the

Seite 38

00.38 Checking brake disc wear•Carefully check the brake discs for cracks, dam-age, deformation and scoring.•Measure the thickness of the brake discs

Seite 39 - Checking battery fluid level

00.3934 21 200 Brake pads, rear brakee Attention:Integral brakes, the front brake must be ready for use.•Remove keeper (arrow) from retaining pin.•Dr

Seite 40

00.40 34 00 090 Changing/bleeding brake fluid in wheel circuitChange brake fluid in wheel circuit once a year(Inspection IV)d Warning:All repair and

Seite 41 - R22000150

00.41•Screw container, BMW No. 34 1 581, onto front wheel circuit reservoir.•Slowly fill container, BMWNo.341581, with new brake fluid until it is ap

Seite 42 - Checking brake pads for wear

00.42 Instructions for filling front wheel circuit reservoire Attention:Integral brakes, the rear brake must be ready for use.•Top up fluid in front w

Seite 43

00.43Only bleeding the front wheel circuit– Draw off the old brake fluid from the wheel-circuit reservoir.– Remove left and right brake pads, force b

Seite 44

00.44 34 00 080 Bleeding/changing brake fluid in rear wheel circuite Attention:Integral brakes, the front brake must be ready for use.•Remove fuel tan

Seite 45 - R22000290

Order No. 01 71 0 029 621 UX-VS-2, 11.00 Printed in GermanyItem Desired value Unit of measure-ment/specificationOil capacitiesEngine (with filter) (wi

Seite 46 - 34 1 581

00.45•Switch on the ignitionL Note:After switching on the ignition, always wait for the BMW Integral ABS to complete its self-diagnosis. Do not opera

Seite 47

00.46 Instructions for filling rear wheel circuit reservoire Attention:Integral brakes, the front brake must be ready for use.•Top up fluid in rear wh

Seite 48 - 34 1 561

00.47Only bleeding the rear wheel circuit– Draw off the old brake fluid from the wheel-circuit reservoir.– Remove rear brake pads, force back the bra

Seite 49 - R22000350

00.48 34 00 091 Changing/bleeding brake fluid in control circuitChange brake fluid in control circuit every 2 years(Inspection IV)d Warning:All repair

Seite 50 - R28340090

00.49e Attention:During the fluid-change and bleeding procedure, make sure that the fluid replenishing hole is always below the level of the brake fl

Seite 51 - 34 1 531

00.50 34 00 082 Bleeding/changing brake fluid in rear control circuit– Place the motorcycle on its main (centre) stand.– Fuel tank removed.e Attention

Seite 52

00.51•Correct the brake fluid level.•Wipe the rim of the reservoir, the rubber dia-phragm and the cover to remove brake fluid, and carefully reassemb

Seite 53 - R21000020

00.52 21 52 005 Changing the clutch fluid(Inspection IV)every 2 years at the latestL Note:The description applies to a brake system filling and bleedi

Seite 54 - Attention:

00.53Checking tightness of rear wheel studs(Inspection I)•Tighten the rear wheel studs with a torque wrench.X Tightening torque:Securing screws for r

Seite 55 - R22000151

00.54 12 12 011 Checking/replacing spark plugs(Inspection II) check/(Inspection III) replace •Pull off spark plug caps with special puller, BMW No. 12

Seite 56 - R22000190

00.1Contents Page00Tightening torque ...

Seite 57 - Changing the clutch fluid

00.5511 34 004 Checking/adjusting valve clearances(Inspections I, II and III)•Check valve clearance with feeler gauge and, if necessary, correct with

Seite 58

00.56 •Turn the adjusting screws to adjust the play of the cables for the left and right throttle valves.Play of throttle cable: ... approx. 2 mm (0.

Seite 59

00.57•Use the adjusting screw (arrow) to adjust play of the choke cable to zero.•Push the rubber cap into position over the ad-justing screw.•Move th

Seite 61 - R22000320

34.1Contents Page34Technical Data 34 Brakes ... 3

Seite 62 - R22000330

34.2Contents PageDraining the Integral ABS brake system ...16Drain both wheel cir

Seite 63

34.334Technical Data 34 Brakes R 1150 RTBrake fluid DOT 4Front wheelType Hydraulically operated twin disc brake with 4-pis-ton fixed calipers and floa

Seite 64 - 34 Brakes

34.434 11 Removing and installing front brake calipere Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle a

Seite 65

34.534 11 521 Disassembling and assem-bling front brake calipere Attention:Do not separate the brake caliper halves!– Integral ABS Drain front wheel

Seite 66

34.634 21 Removing and installing rear brake calipere Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle as

Seite 68

34.734 21 Disassembling and assembling rear brake caliperDisassembling rear brake caliper– Integral ABS Drain rear wheel circuit (a 34.17).– Remove t

Seite 69

34.834 11 Removing and installing front brake discsd Warning:When removing and installing the brake calipers, force back the pistons carefully to ens

Seite 70

34.9 Removing and installing Integral ABS sensor34 52 044 Removing and installing front Integral ABS sensor•Remove the cable ties securing the sensor

Seite 71 - R28340130

34.1034 52 111 Removing and installing rear Integral ABS sensor•Remove front and rear seats.•Remove right case, if necessary.•Remove small right side

Seite 72

34.1135 21 Removing and installing foot-brake lever•Release and remove stud (1).•Remove bolt (2) of footbrake lever with nut (3). •Remove footbrake l

Seite 73

34.12Checking and adjusting blow-by clear-ance of piston rodChecking blow-by clearance of piston rod•Press the footbrake lever.•Insert feeler gauge at

Seite 74

34.13Checking and adjusting setting of rear brake light switchChecking setting of brake light switch, rear •Switch on the ignition.L Note:After switch

Seite 75 - R22340010

34.1434 00 Removing and installing Inte-gral ABS pressure modulatord Warning:All repair and maintenance work on the BMW Integral ABS must be performed

Seite 76 - R22340030

34.15e Attention:Do not bend the brake lines.•Disconnect the brake lines from the ABS pres-sure modulator.e Attention:Do not permit brake fluid to ent

Seite 77 - R28340060

34.1634 00 Draining the Integral ABS brake system d Warning:All repair and maintenance work on the BMW Integral ABS must be performed by trained, qual

Seite 78

00.300Tightening torqueModel R 1150 RTConnection11 EngineCylinder headTightening sequence:1 Tighten cylinder head nuts (oiled) in diagonally opposite

Seite 79 - R28000180

34.17Draining rear wheel circuite Attention:Integral brakes, the rear brake must be ready for use.– Install front brake pads, if applicable.•Open rear

Seite 80

34.18Draining control circuitse Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle as brake fluid de-stroys

Seite 81

34.1934 00 Filling and bleeding Integral ABS systemd Warning:All repair and maintenance work on the BMW Integral ABS must be performed by trained, qu

Seite 82 - KR340280

34.20Bleeding front control circuit•Seal the reservoir by installing the rubber dia-phragm and the reservoir cap.•Turn the handlebars to full left loc

Seite 83

34.21Filling the rear control circuit•Remove rear reservoir cap with rubber dia-phragm.•Top up the brake fluid level to the “MAX” mark.e Attention:Whi

Seite 84

34.22•Fit the protective caps on the bleed screws.•Top up the brake fluid at least until the level reaches the “MIN” mark.•Wipe the rim of the reservo

Seite 85

34.23Filling and bleeding wheel circuitse Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle as brake fluid

Seite 86 - 34 1 532

34.24e Attention:The brake fluid must always be visible in the contain-er, because the piston in the base of the wheel-cir-cuit reservoir must always

Seite 87

34.25Instructions for filling front wheel circuit reservoire Attention:Integral brakes, the rear brake must be ready for use.– Install front brake pad

Seite 88

34.26Filling and bleeding rear wheel circuite Attention:Integral brakes, the front brake must be ready for use.– Place the motorcycle on its centre st

Seite 89

00.4Oil filterOil filter Nm 11Oil drain plug Nm 32Oil pumpMesh filter basket to engine block Nm 10Oil pump cover Nm 9Pressure relief valve Nm 42Oil pr

Seite 90

34.27e Attention:The brake fluid must always be visible in the contain-er, because the piston in the base of the wheel-cir-cuit reservoir must always

Seite 91

34.28Instructions for filling rear wheel circuit reservoire Attention:Integral brakes, the front brake must be ready for use.•Top up fluid in rear whe

Seite 92

34.29•Install rear brake pads and brake caliper.•Disconnect the container from the wheel-circuit reservoir.•Hand-tighten cap of rear wheel-circuit res

Seite 93 - Integral ABS

34.3034 51 Integral ABS Removing and installing bleed lines, wheel circuit reservoirs•Remove caps of wheel circuit reservoirs com-plete with bleed li

Seite 94

34.31Integral ABS: Removing and install-ing brake lines•Drain the brake system (a 34.16).•Push protective caps (1) up.•Remove spring clips (2).•Remove

Seite 95 - R22340100

34.32Installed position of front brake lineR22340100

Seite 96 - R22340110

34.33Installed position of rear brake lineR22340110

Kommentare zu diesen Handbüchern

Keine Kommentare