BMW R 1200 ST - Wartungshandbuch

BMW MotorradK28_titel.fm Seite 155 Mittwoch, 8. Dezember 2004 6:56 18Rider's Manual (US Model)R 1200 ST

Overview18k28_u.book Seite 8 Dienstag, 30. November 2004 10:39 10

Maintenance698Removing front wheelYou will find an overview of the types of screws used on (b 122).cThere is a risk of damag-ing parts of the front br

699Maintenance• Mask off the parts of the wheel rim that could be scratched in the process of removing the brake calipers.• Pull the brake calipers ba

Maintenance6100Installing front wheelThe types of screw used are listed, complete with tightening torques, on (b 122).cThreaded fasteners not tightene

6101MaintenanceThe cable of the ABS sensor could chafe through if it comes into con-tact with the brake disk. Make sure that ABS sensor cable 7 is rou

Maintenance6102Removing rear wheelThe types of screw used are listed on (b 122).c• Place the motorcycle on its center stand.• Slacken clamp 1 on the m

6103MaintenanceThreaded fasteners not tightened to the specified torque can work loose or their threads can suffer damage.Always have the security of

Maintenance6104• Align the clamp 1 on the end muffler on the marking A on the upper side of the muffler pipe and tighten it to 55 Nm.• Tighten screw 2

6105Maintenance• Push the two mounts 2 inward so that front wheel can still roll through between them.• Tighten adjusting screws 1.• Apply uniform pre

Maintenance6106Do not touch the glass of new bulbs with your fin-gers. Use a clean, dry cloth to hold the bulbs when handling them. Dirt deposits, in

6107Maintenance• Remove bulb 5.Installation is the reverse of the removal procedure.• When installing, make sure that lug 6 is pointing up and that th

19OverviewGeneral view, left side1 Beam throw adjustment(b 41) 2 Clutch fluid reservoir (b 96)3 Handlebar height adjustment (b 40)4 Adjustable windshi

Maintenance6108Installation is the reverse of the removal procedure.• Use a clean, dry cloth to hold the new bulb.Replacing brake light and rear light

6109Maintenance• Remove screw 1.• Pull off the turn indicator glass to the side.• Turn bulb holder 2 counter-clockwise to remove it from the bulb hous

Maintenance6110• Remove turn indicator glass 2.• Press the bulb into its socket and turn it counter-clock-wise to remove.Installation is the reverse o

6111Maintenance• Remove seats and driver's seat bracket (b 43).• Run the engine of the donor vehicle during jump-starting.• Begin by connecting o

Maintenance6112– Keep the surface of the bat-tery clean and dry.– Do not open the battery.– Be sure to read and comply with the instructions for charg

6113MaintenanceIf the battery is only partially discharged, it can be re-charged via the onboard socket.• If electrical accessories are connected to a

Maintenance6114• Remove driver's seat mount 1 upward.• Disconnect the battery's negative lead 2 first.• Then disconnect the bat-tery's

7115CareCleaning and care ... 116Storing ... 118Restoring to use ...

Care7116Cleaning and care Regular cleaning, using the correct methods, is an impor-tant factor in maintaining the value of your motorcycle. It also e

7117CarePlasticsClean plastic parts with water and BMW plastic care emul-sion. This includes in particu-lar:– Windshields– Headlight lens made of plas

Overview110k28_u.book Seite 10 Dienstag, 30. November 2004 10:39 10

Care7118Contamination on the paint fin-ish is particularly easy to see after the motorcycle as been washed. Remove stains of this kind immediately usi

7119Care• Coat bright metal/chrome-plated parts with an acid-free grease (e.g. Vaseline).• Place the motorcycle on its center stand in a dry room.• Ra

Care7120k28_u.book Seite 120 Dienstag, 30. November 2004 10:39 10

8121Technical dataThreaded fasteners ... 122Tire pressures ... 124Engine ...

Technical data8122Threaded fasteners Activity Type of threaded fastenerTightening torqueFront wheelMudguard Internal TORX® T25 (1) hand-tightBrake cal

8123Technical dataThreaded fasteners(1) in the toolkitActivity Type of threaded fastenerTightening torqueBatteryBattery-terminal clamps External hexa

Technical data8124Tire pressuresTire pressures measured when tires are cold.Accessories and loads Front RearOne-up 31.9 psi (2.2 bar) 36.3 psi (2.5 ba

8125Technical dataEngine Engine Type Four-stroke opposed-twin engineDisplacement 1,170 ccBore/stroke 3.98/2.87 in (101/73 mm)Compression ratio 12.0

Technical data8126Power transmissionClutchTypeSingle dry plate with high-leverage pressure plateTransmissionType6-speed transmission with dog-clutch e

8127Technical dataFrame and suspension FrameType Tubular steel front frame with tubular steel rear frame, load-bearing drive unitLocation of type pl

111OverviewGeneral view, right side1 Seat lock (b 43)2 Brake-fluid reservoir, rear (b 94)3 Vehicle identification number4 Brake-fluid reservoir, front

Technical data8128Frame and suspension Front suspension systemType Central spring strut with coil spring and single-tube, gas-filled shock absorbe

8129Technical dataWheels and tires Front wheelType Cast wheel with 5 double spokes, MT H2Rim size 3.50 x 17“Tire size 120/70 ZR17Rear wheelType Cast

Technical data8130Fuel and lubricantsEngine oilOil grade Brand-name HD oil of API classification SF, SG or SH; CD or CE amendments are permissible; or

8131Technical dataFuel and lubricantsViscosity classes depending on outside temperature-4 °F – 50 °F (-20 °C – 10 °C) SAE 20 32 ° F – 86 °F (0 °C –

Technical data8132Fuel and lubricantsTransmission oilGrade SAE 90 GL5Capacity 0.7 quart (0.7 l) Fuel Fuel grade Premium grade unleaded fuel, minimum o

8133Technical dataElectrical system BatteryType 12 V/14 Ah AGM battery, maintenance-free Spark plugsSpark plugs BOSCH YR5LDEElectrode gap 0.0315 in

Technical data8134Electrical systemBulbsHeadlight type Dual headlight with free-form technologyHigh-beam headlight H4 halogen bulb 12 V 55 WLow-beam

8135Technical dataDimensions and weightsDimensions Maximum length 85 in (2,165 mm)Maximum width 29.5 in (750 mm) Maximum height:Windshield retractedW

Technical data8136Riding specifications Speeds Top speed over 124 mph (200 km/h)Acceleration 0-100 km/h 3.5 s NoisesRiding noise to EU specification

9137ServiceBMW Motorrad service ... 138Confirmation of maintenance work ... 141Confirmation of

Overview112k28_u.book Seite 12 Dienstag, 30. November 2004 10:39 10

Service9138BMW Motorrad serviceBMW Motorrad service qualityBMW Motorrad stands not only for good handling and a high degree of reliability, but also f

9139ServiceAll information concerning the international dealership network can be found in the brochure "Service Contact Europe" or "Se

Service9140BMW Running-In CheckCarried out in accordance withmanufacturer’s instructionsOdometer readingBrake fluid changed:BMW Integral ABSWheel circ

9141ServiceConfirmation of maintenance workBMW ServiceBMW Annual InspectionBMW ServiceBMW InspectionCarried out in accordance withmanufacturer’s instr

Service9142Confirmation of maintenance workBMW ServiceBMW Annual InspectionBMW ServiceBMW InspectionCarried out in accordance withmanufacturer’s instr

9143ServiceConfirmation of maintenance workBMW ServiceBMW Annual InspectionBMW ServiceBMW InspectionCarried out in accordance withmanufacturer’s instr

Service9144Confirmation of maintenance workBMW ServiceBMW Annual InspectionBMW ServiceBMW InspectionCarried out in accordance withmanufacturer’s instr

9145ServiceConfirmation of serviceThe list is intended as a record of maintenance, warranty and repair work, the installation of optional accessories

Service9146Confirmation of serviceRecord of all work carried out in workshopWork details miles/km Datek28_u.book Seite 146 Dienstag, 30. November 2

9147ServiceConfirmation of serviceInstrument cluster replacedat distance _______________________(odometer reading)________________________Date, stamp

113OverviewUnderneath the seat 1 Height adjuster, front seat (b 44)2 Battery (b 111)3 Helmet holder (b 46)4 Type plate5 Tire pressure table6 Label, pa

Service9148k28_u.book Seite 148 Dienstag, 30. November 2004 10:39 10

i149IndexAAbbreviations, 4ABSBrake booster, 74Rear wheel lift, 75Self-diagnosis, 57Warning, 26Warning light, 20AccessoriesBMW optional equipment, 4Cab

Indexi150Rubber, 118Touching up, 118Washing motorcycle, 116Windshield, 117CasesCorrect loading, 81Catalytic converter, safety information, 52Center st

i151IndexHazard warning flashers, 14, 34, 35HeadlightAdjustment for right-hand/left-hand traffic, 42Overview, 17Headlight flasher, 14, 41HeadlightsAdj

Indexi152SSafety check before a journey, 54Safety instructions, 52Seatsinstalling, 45removing, 43Sensor, lights for instrument cluster, 16Shifting gea

i153IndexMakes, 97Removing front wheel, 98Removing rear wheel, 102Technical data, 129tire pressure, 124k28_u.book Seite 153 Dienstag, 30. November 2

Details described or illustrat-ed in this booklet may differfrom the motorcycle's actualspecification as purchased,the accessories fitted or then

Important data for refueling.FuelRecommended fuel type Premium grade unleaded fuel98 ROZFuel types can be used with poorer performance and consumption

7Reporting Safety DefectsIf you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediatel

E1BMW Motorrad Integral ABSInformation on BMW Motorrad Integral ABSHow does ABS work?The maximum braking force which can be transferred to the road su

Overview114Handlebar fitting, left1 Pushbutton, Tripmaster (b 35)2 Pushbutton, hazard warn-ing flashers (b 34)3 Pushbutton, horn4 Pushbutton, left fla

BMW Motorrad Integral ABSE2ably increased amount of cur-rent, which places a heavy load on the battery. During normal driving the bat-tery is constant

E3BMW Motorrad Integral ABSHow can the shortest braking distance be achieved?During braking the dynamic load distribution between the front and rear w

BMW Motorrad Integral ABSE4• Always brake with the front and rear brakes• In clear situations, carry out test braking to learn the response behavior o

115OverviewHandlebar fitting, right1 Emergency ON/OFF switch (b 37)2 Pushbutton, starter (b 58)3 Switch, grip heatingOE (b 38)4 Pushbutton, flashing t

Overview116Instrument cluster1 Speedometer 2 Rev. counter3 Warning and indicator lights (b 20)4 Multifunction display (b 20) 5 Indicator light DWAOE a

117OverviewHeadlight1 Low and high-beam head-light (b 106)2 Side lights (b 107)k28_u.book Seite 17 Dienstag, 30. November 2004 10:39 10

Motorcycle/Retailer DataMotorcycle dataModelVehicle identification numberColor numberFirst registrationRegistration numberRetailer DataContact in Serv

Overview118k28_u.book Seite 18 Dienstag, 30. November 2004 10:39 10

219Status indicatorsMultifunction display ... 20Warning and indicator lights ... 20Warning indicators ...

Status indicators220Multifunction display 1 Fuel gauge 2 Display area for warning symbols3 Gear indicator4 Display, engine oil temper-ature5 Display,

221Status indicatorsWarning indicatorsWarnings are displayed by means of symbols in the multi-function display. In some cases, an additional general w

Status indicators222OverviewThe warnings are listed in the table below, along with the page numbers of the pages you can refer to for more information

223Status indicatorsred Battery is no longer being charged (b 25)red Brake switch defective (b 27)1 flash per secondABS function not available, as pul

Status indicators224Electronic immobilizerImmobilizer symbol is displayed.The key being used is not authorized for starting, or communication between

225Status indicatorsYou can continue to ride, but bear in mind that the usual engine output is not available.• Have the fault rectified as soon as pos

Status indicators226A discharged battery can result in the engine cut-ting out unexpectedly, causing a hazardous situation.If possible, do not continu

227Status indicatorslights can light up continuously or flash at a rate of one or four flashes per second.General warning lightGeneral warning light l

i1IntroductionWelcome to BMWWe congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders.Familiarize you

Status indicators228Without the ABS func-tion, the wheels could lock under braking; without servo-assisted brakes, con-siderably greater force is re-q

229Status indicatorsGeneral warning light red. ABS warning light flashes 4 times per second.Only residual braking function (b 75) available in at leas

Status indicators230If brake pad thickness is suffi-cient: • Check the following func-tions:– Ignition off, brake pressure present at the brake levers

331OperationIgnition switch and steering lock ... 32Electronic immobilizer ... 33Hazard warning flasher

Operation332Ignition switch and steering lockKeysYou receive one master key and one spare key. If a key is lost, please note the informa-tion on the e

333OperationLocking handlebars• Turn the handlebars to the full left or right lock position.• Turn the key to the 1position for OFF, while moving the

Operation334In-key securityAn electronic component is integrated into each of your keys. The motorcycle’s elec-tronics exchange certain con-tinuously

335Operation» Left/right turn indicator lights flash.• Switch off the ignition.» The hazard warning flashers continue to operate.» Left/right turn ind

Operation336» The following appear in the display field 2 in this order:– Total distance covered– Tripmeter 1 (Trip I)– Tripmeter 2 (Trip II)– Residua

337OperationClockAttempting to set the clock while riding the mo-torcycle can lead to accidents.Set the clock only when the motorcycle is stationary.c

Introductioni2ContentsUse the index (b 149), to find a certain topic quickly.Welcome to BMW ... 1General information ... 41 Overview .

Operation338• Turn emergency ON/OFF switch 1 to left or right to position B.» The engine electronics con-trol unit switches the engine off.» The engin

339OperationHandlebar leversAdjusting clutch leverAttempting to adjust the clutch lever while riding the motorcycle can lead to ac-cidents. Adjust the

Operation340Adjusting handlebarsThe two handlebar halves can be adjusted to three different heights.• Loosen screws 1 on left and right.• Push handle

341OperationHigh-beam headlight/headlight flasher • Press the top part of switch 1 for the high-beam headlight.» High-beam headlight switched on.• Mov

Operation342• Use pivot lever 1 to adjust the headlight.A Neutral positionB High load Adjusting headlight for RHD/LHD trafficWhen riding in countries

343Operation• Press right-hand turn indica-tor button 2.» Right-hand turn indicator switched on.» Indicator light for right-hand turn indicator flashe

Operation344• When doing so, press the rear seat down.• Lift the seat at the rear and release the key.• Pull the seat to the rear to release it from i

345OperationInstalling seatsIf too much pressure is applied in the forward di-rection, there is a danger that the motorcycle will be pushed off its st

Operation346Helmet holderThe helmet holders 1 are mounted at the rear under the rear seat. • Remove the rear seat (b 43).• Use the steel cable from th

347Operation• Push the protective cap 1 up over the threaded fastener on the mirror arm.• Loosen the union nut 2.• Turn the mirror arm into the desire

i3Introduction6 Maintenance ... 87Toolkit ... 89Engine oil ... 90Brakes ...

Operation348To increase spring preload: •Turn knob 1 in the direction indicated by the HIGH arrow.To decrease spring preload: •Turn knob 1 in the dire

349OperationHarder damping:• Turn adjusting screw 1 in the direction indicated by the H arrow.Softer damping:• Turn adjusting screw 1 in the direction

Operation350k28_u.book Seite 50 Dienstag, 30. November 2004 10:39 10

451RidingSafety instructions ... 52Safety check ... 54First time out ...

Riding452Safety instructionsSpeedIf you ride at high speed, always bear in mind that vari-ous boundary conditions can adversely affect the handling of

453Riding– Do not run the fuel tank dry.– Do not attempt to start or run the engine with a spark-plug cap disconnected.– Stop the engine immediately i

Riding454Safety checkPrior to every journeyUse the following checklist to check important functions, settings and wear limits before you ride off. Che

455RidingBefore you startSwitching on ignition• See the notes on the elec-tronic immobilizer (EWS) (b 24).• Emergency ON/OFF switch 1 in operating pos

Riding456Phase 2General warning light lights up yellow.Engine electronics sym-bol is displayed.Immobilizer symbol is displayed.Phase 3A warning light

457RidingIf a light or symbol is not dis-played:• Have the fault rectified as soon as possible by a spe-cialist workshop, preferably an authorized BMW

Introductioni4General informationAbout this Rider’s ManualWe have tried to make all the information in this Rider’s Manual easy to find. The quickest

Riding458If you switch on the igni-tion while the brakes are applied, then start the engine and ride off immediately, the BMW Integral ABS remains in

459RidingThe start attempt is auto-matically interrupted if battery voltage is too low.Recharge the battery before you start the engine, or use jump l

Riding460Troubleshooting chartFault: Engine does not start at all or is very difficult to start. Possible cause Remedy See pageEmergency ON/OFF switch

461RidingRidingABS pull-away testABS warning light flashes once per second. The BMW Integral ABS checks the ABS sensors when you pull away after start

Riding462Brake padsNew brake pads must bed down and therefore do not achieve their optimum friction levels during the first 500 km. This initial reduc

463RidingShifting gearsAttempting to shift gears with the clutch engaged can damage the transmission. Always disengage the clutch in order to shift ge

Riding464k28_u.book Seite 64 Dienstag, 30. November 2004 10:39 10

465RidingPlacing motorcycle on its side standIf the ground is soft or un-even, there is no guarantee that the motorcycle will rest firmly on the stand

Riding466k28_u.book Seite 66 Dienstag, 30. November 2004 10:39 10

467RidingRemoving motorcycle from side standBrake servo assistance is not available when the ig-nition is off; the motorcycle can start to roll.Partic

i5IntroductionCustom equipmentWhen you ordered your BMW motorcycle, you chose various items of custom equipment. This Rider’s Manual describes optiona

Riding468k28_u.book Seite 68 Dienstag, 30. November 2004 10:39 10

469RidingPlace motorcycle on center standOE/OAIf the ground is soft or un-even, there is no guarantee that the motorcycle will rest firmly on the stan

Riding470k28_u.book Seite 70 Dienstag, 30. November 2004 10:39 10

471RidingPushing motorcycle off center standOE/OABrake servo assistance is not available when the ig-nition is off; the motorcycle can start to roll.

Riding472• Refuel with fuel of the approved grade.• Press the filler cap down firmly to close.• Remove the key and close the protective cap.Fuel grade

473RidingWet brakes After the motorcycle has been washed, ridden through water or ridden in the rain, the brake discs and pads might be wet and the br

Riding474Making full use of the motorcy-cle’s technical braking capac-ity will minimize braking distances noticeably, even when road conditions are po

475RidingRear wheel liftEven under severe braking, a high level of tire grip can mean that the front wheel does not lock up until very late, if at all

Riding476When the residual brak-ing function is active for both brake circuits, the noise of the pump is no longer audi-ble when you operate the brake

577AccessoriesGeneral instructions ... 78Onboard sockets ... 78Luggage system ...

Introductioni6Your authorized BMW motor-cycle retailer can provide infor-mation on the specified Service, Inspection and Annual Inspection work needed

Accessories578General instructionsBMW recommends the use of parts and accessories for your motorcycle that are approved by BMW for this purpose. Genui

579AccessoriesThe supply to the socket is cut off automatically if battery volt-age is low or the load exceeds the maximum rating.Operating electrical

Accessories580 k28_u.book Seite 80 Dienstag, 30. November 2004 10:39 10

581AccessoriesLuggage systemFitting a luggage system will affect the handling of your motorcycle. The recom-mended top speed with the cases loaded is

Accessories582 Closing case• Pull lever 2 back as far as it will go.•Close lid 3 and press it down. Check that nothing is trapped between the lid and

583Accessories• Pull the handle out and then pull it up as far as it will go.» The case is released and can be removed.Installing case• Unlatch the ha

Accessories584• Hook the topcase into posi-tion on the carrier. Make sure that hooks 7 are securely seated in the corre-sponding keepers 8.• Push the

585Accessories• Press lock barrel 7.» Locking lever 8 pops out. • Fully open the locking lever.• Open lid 9.Closing topcase• Fully open locking lever

Accessories586k28_u.book Seite 86 Dienstag, 30. November 2004 10:39 10

687MaintenanceToolkit ... 89Engine oil ... 90Brakes ...

17OverviewGeneral view, left side ... 9General view, right side ... 11Underneath the seat ... 13Hand

Maintenance688The ’Maintenance’ chapter describes work involving the replacement of wear parts that can be performed with mini-mum effort.The types of

689MaintenanceToolkitThe toolkit is underneath the rear seat. • Remove the seat (b 43).• The tools wallet is held in place by a rubber strap.Contents

Maintenance690Engine oilChecking engine oil levelCheck the oil level at regular intervals.The oil level varies with the temperature of the oil. The hi

691MaintenanceTopping up engine oilIf the oil level is below the MIN mark:• Using the tool from the tool-kit, remove the filler plug.• Top up the engi

Maintenance692Checking brakes• Switch on the ignition.• Wait for the ABS self-diagno-sis to complete.• Pull the handbrake lever.» The pressure point m

693MaintenanceChecking rear brake pad thickness• Make sure the ground is level and firm and place the motorcycle on its center stand or side stand. •

Maintenance694– 3 rings: at least 75 %– 2 rings: at least 50 %– 1 ring: 50 to 25 %–No rings visible:Check brake-pad thickness; replace the brake pads

695MaintenanceVehicles without ABSIn the event of brake pad wear, the brake fluid level in the brake-fluid reservoir falls.c The brake fluid level mus

Maintenance696Check clutch fluid levelIf the position of the clutch fluid reservoir is changed, air can enter the clutch system. Do not turn the handl

697MaintenanceWheelsFor each size of tire BMW Motorrad tests certain makes, and approves those that it cer-tifies as roadworthy. If BMW Motorrad has n