BMW K 1100 RS Reparaturanleitung Seite 175
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23.1
Contents Page
23
Technical Data ............................................................................................................................... 3
Removing transmission (gearbox) ......................................................................................5
Preparatory work .............................................................................................................................5
Removing starter .............................................................................................................................6
Removing bearing mount with main stand ..........................................................................7
Removing transmission (gearbox) ...........................................................................................8
Disassembling transmission (gearbox) ............................................................................9
Removing transmission cover. ..................................................................................................9
Disassembling/assembling transmission cover ..............................................................10
Removing and installing bearing shell ................................................................................................10
Removing and installing shaft sealing ring on input shaft ...................................................................10
Removing and installing locking lever ................................................................................................10
Removing gear selector drum .................................................................................................11
Removing gearshift forks ...........................................................................................................11
Removing transmission shafts ................................................................................................12
Removing pawl ...............................................................................................................................12
Removing selector shaft ............................................................................................................13
Removing segment ......................................................................................................................13
Removing and installing shaft sealing ring on input shaft ...........................................13
Removing and installing shaft sealing ring for gear selector drum .........................14
Removing and installing bearing shell for taper roller bearing on input shaft ....14
Removing and installing ball bearing on intermediate shaft ......................................14
Disassembling and assembling input shaft .......................................................................15
Disassembling input shaft .................................................................................................................15
Assembling input shaft ......................................................................................................................15
23 Gearbox
- Repair Manual 1
- Introduction 3
- BMW AG Motorcycle Division 5
- (from 1993 onlys) 5
- Contents 7
- Contents Page 10
- Tightening torque 11
- Injection rail 9 13
- Intake stub pipe 9 13
- Intake air line 9 13
- (with Loctite 243) 13
- Table of operating fluids 18
- 34 1 500 22
- LT000310 23
- LT000130 23
- LT000140 23
- Renewing brake fluid 24
- LT000150 25
- LT000160 26
- LT000170 26
- LT000180 26
- LT130030 27
- LT000190 28
- LT000200 28
- LT000210 28
- Inspections III, IV 32
- Slightly raise plate (2) 32
- LT000280 33
- LT000290 34
- LT000300 34
- 11 Motor 35
- ± 0.15 (0.006) 40
- ±0.2 (0.0079) 41
- ±0.031 (0.0012) 41
- -0.004 (0.0002) 43
- LT110760 45
- LT110830 45
- LT110840 45
- Dismantling engine 46
- 11 0 610 46
- Removing intermediate flange 47
- 11 2 800 48
- 33 1 830 48
- 00 5 010 50
- LT110160 51
- LT110170 51
- LT110180 51
- LT110200 53
- LT110210 53
- LT110230 54
- LT110240 54
- LT110790 54
- LT110260 55
- LT110250 55
- LT110270 56
- LT110280 57
- LT110290 57
- LT110300 57
- LT110310 57
- LT110320 58
- Removing crankshaft 59
- LT110350 60
- LT110360 60
- LT110370 61
- LT110380 61
- LT110390 61
- LT110400 61
- LT110422 63
- Removing output shaft 65
- LT110450 66
- LT110460 66
- LT110470 67
- LT110480 67
- LT110490 67
- LT110500 67
- Assembling engine 68
- Installing output shaft 68
- 00 2 500 71
- Installing piston with conrod 73
- 11 2 925 73
- Installing big end bearing 74
- 11 2 210 74
- LT110770 85
- LT110780 85
- LT110800 86
- 12 Engine electrics 87
- LT120020 92
- LT120030 92
- LT120060 95
- LT120100 98
- LT120110 98
- LT120120 99
- LT120130 99
- LT120140 99
- X Tightening torque: 100
- 61 1 510 101
- X Tightening torques: 102
- LT120160 103
- LT120170 104
- brushes 105
- Checking starter 106
- LT120200 107
- LT120210 107
- Troubleshooting 108
- Troubleshooting on alternator 108
- Troubleshooting on starter 112
- Troubleshooting on battery 115
- Inside ø of 121
- CO value % by vol. 1,5 ± 0,5 121
- Idle speed rpm 950 ± 50 121
- Adjusting idle speed 123
- Retighten locknut (3) 124
- Adjusting CO value 125
- Caution: 125
- LT130060 126
- LT130070 127
- LT130080 128
- LT130100 130
- LT130110 130
- 16 Fuel tank and lines 133
- Type Roller-cell pump 135
- Make Bosch 135
- LT160010 137
- LT160020 138
- LT160030 139
- LT160040 140
- Checking fuel pump pressure 141
- 16 1 500 141
- 17 Radiator 143
- Removing and installing fan 150
- LT170090 152
- 18 Exhaust system 155
- X Tightening torques : 157
- 21 Clutch 159
- Removing clutch 163
- 00 1 510 163
- Release housing cover (2) 164
- , and pressure tool 165
- LT210010 167
- LT210070 169
- LT210090 169
- LT210080 169
- LT210100 170
- LT210110 171
- 23 Gearbox 175
- Preparatory work 179
- Removing starter 180
- 23 1 820 182
- LT230010 183
- LT230020 184
- LT230030 184
- LT230040 184
- LT230050 184
- Note sleeves on guide pins 185
- LT230090 186
- LT230100 186
- LT230140 188
- LT230150 188
- LT230160 188
- LT230170 189
- LT230180 189
- LT230190 189
- 00 7 500 190
- LT230210 191
- LT230220 191
- LT230230 192
- LT230250 192
- LT230260 193
- LT230270 193
- LT230280 193
- LT230290 194
- LT230300 194
- 23 3 660 195
- 00 2 550 195
- 31 Front fork 203
- LT310010 207
- LT310020 207
- LT310030 208
- LT310040 208
- LT310050 209
- LT310060 209
- Measuring telescopic fork 210
- 31 4 620 210
- LT310090 211
- LT310100 212
- LT310110 213
- LT310120 213
- LT310130 214
- LT310140 214
- LT310150 214
- (arrows) and remove 215
- Installing telescopic fork 219
- 32 Steering 223
- Steering anglel °2 x 34 225
- Cut through cable clip (1) 227
- LT320080 232
- Adjust cable after fitting 233
- LT320100 234
- 33 Rear wheel drive 237
- LT330350 241
- LT330430 241
- LT330010 242
- RT330350 242
- RT330360 242
- 00 8 570 244
- 00 8 573 244
- LT330070 245
- X Tightening torquse: 246
- 00 8 572 247
- LT330110 248
- RT330120 248
- LT330130 248
- RS330140 249
- LT330150 249
- LT330160 249
- RT330170 249
- RT330190 250
- RT330200 250
- RT330210 250
- Checking contact pattern 251
- Tightening torque: 253
- Tightening torques: 253
- Check sensor grap 254
- LT330360 255
- LT330310 255
- LT330370 255
- Removing drive shaft 256
- Installing drive shaft 256
- 34 Brakes 259
- LT340280 265
- LT340030 266
- LT340040 266
- 34 2 520 269
- 34 2 510 269
- LT340250 276
- LT340270 278
- [ABS II] Removing relay base 279
- LT340140 280
- LT340200 286
- 36 Wheels and tyres 293
- LT360010 297
- LT360020 297
- LT360030 298
- LT360040 299
- LT360050 300
- Checking wheel for runout 301
- 46 Frame 303
- mm (in) 12 (0.47) 305
- LT460010 307
- LT460020 307
- Remove dualseat 308
- Release securing screw (1) 308
- 1. Rubber sleeves on gearbox 309
- 2. Bracket 309
- 3. Sheet-metal nuts 309
- LT460050 310
- LT460060 310
- LT460070 311
- LT460080 312
- LT460090 312
- LT460130 314
- LT460140 315
- LT460150 315
- LT460160 316
- LT460170 316
- LT460210 318
- LT460220 319
- Checking frame with gauge 320
- 46 5 600 320
- 46 5 602 321
- LT460320 322
- LT460270 322
- LT460280 322
- LT510040 323
- Disassembling side stand 326
- LT460370 328
- LT460380 329
- 51 Equipment 331
- LT510030 334
- 5. Saucer-head screw 335
- 6. Phillip-head screw 335
- 7. Stop nut 335
- LT610020 342
- LT610030 343
- LT610040 344
- LT610050 345
- LT610060 346
- LT610070 346
- 62 Instruments 349
- LT620010 353
- LT620020 354
- LT620030 355
- LT620040 355
- LT620050 356
- LT620060 356
- LT620070 356
- LT620080 356
- LT620090 357
- LT620100 357
- LT620110 358
- 63 Lights 359
- LT630010 363
- Adjusting headlights 364
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