BMW 540i Spezifikationen Seite 15

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Originally developed and published here by unknown author: http://members.cox.net/rlacm/IntakeIndex.htm
Recovered and published by BMW-Planet.com May 2012
Vacuum Control Plumbing
- locate black pipe that runs front/back along upper driver’s side of intake
manifold. Remove single 10mm bolt (A) holding bracket at front-center of intake
manifold (note: rear bracket should already be loose when driver’s harness
cover was removed).
- follow black pipe rearward - it connects to a rubber hose, which in turn runs
into a ‘T’ connector (B). The hose that runs from this ‘T’ over to the rear of the
intake manifold must be disconnected at the manifold (C). This is a large press-
fit ‘L’ connector which runs into a rubber grommet in the rear face of the
manifold. Carefully work the ‘L’ fitting loose from the grommet, twisting and
pulling it rearward from the manifold.
- Return to the black pipe where it connects to a rubber hose - cut and remove
the factory crimp connector (D) (don’t damage the hose) and disconnect the
black vacuum pipe from the hose. At this point the intake manifold vacuum
plumbing is disconnected from the car. During reassembly you will replace this
crimp connector with a screw-type hose clamp. Allow the black pipe to rest on
the intake manifold.
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