BMW 540i Spezifikationen

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Originally developed and published here by unknown author: http://members.cox.net/rlacm/IntakeIndex.htm
Recovered and published by BMW-Planet.com May 2012
BMW 540i (E39, pre-VANOS) Maintenance:
- Intake System Gaskets and seals
- Valley pan
Breathing new life into your M62's leaky intake system, and fixing that nagging
valley pan coolant leak.
BACKGROUND
At around 82k miles my engine was clearly showing signs of minor air leaks in the intake system: rough idle when cold,
occasional miss at idle, periodic extended cranking times during starting, etc. Additionally, a BMW tech pointed out that
my valley pan seal was leaking a small amount of coolant, a common occurence on these motors.
There is some good news here: these two problems, leaky intake seals/gaskets and seeping valley pan, appear to have
nothing in common except, perhaps, for mileage. However, even if you're only trying to fix one, it's an easy task to take
care of the other on a pre-emptive basis while you're in there. In the case of the intake manifold, the only additional work is
R&R of the water manifold/plumbing and the valley pan. Total additional cost is around $50, a little more if you replace
the two hoses that attach to the manifold. Conversely, if you're after the valley pan in the first place, the manifold
gaskets/seals come along "for free."
I reviewed the BMW TIS documents and decided this would be a fairly straightforward procedure: no special tools
required, and less than a day's work. So I headed over to the dealer with parts list in hand.
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Inhaltsverzeichnis

Seite 1 - - Valley pan

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Seite 2

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Seite 3

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Seite 4 - REQUIRED PARTS

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Seite 5 - GENERAL MECHANICS TOOLS

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Seite 6 - A word about the prices

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Seite 7 - TORQUE SPECIFICATIONS

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Seite 8

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Seite 9

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Seite 10

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Seite 11

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Seite 12

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Seite 13

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Seite 14

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Seite 15

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Seite 16

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Seite 17

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Seite 18

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Seite 19

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Seite 20

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Seite 21 - VALLEY PAN INSTALLATION

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Seite 22

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Seite 23

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Seite 24

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Seite 25

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Seite 26

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Seite 27

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Seite 28 - Engine Vent Pipe

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Seite 29 - Miscellaneous

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Seite 30

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Seite 31

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Seite 32

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Seite 33

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Seite 34 - INTAKE MANIFOLD SUBASSEMBLY

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Seite 35

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Seite 36 - INTAKE MANIFOLD INSTALLATION

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Seite 37

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Seite 38

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Seite 39

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Seite 40

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Seite 41

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Seite 42

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Seite 43

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Seite 44

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Seite 45

Originally developed and published here by unknown author: http://members.cox.net/rlacm/IntakeIndex.htm Recovered and published by BMW-Planet.com –

Seite 46 - GOOD LUCK, and HAVE FUN!!!

Originally developed and published here by unknown author: http://members.cox.net/rlacm/IntakeIndex.htm Recovered and published by BMW-Planet.com –

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