BMW R1150RT - MAINTENANCE INTEGRAL ABS Wartungshandbuch

BMW MotorradAfter SalesR 1150 RTMaintenance BMW Integral ABS

00.5Model R 1150 RTConnection12 Engine electricsStarter motor to engine Nm 20Positive lead to starter motor Nm 10Alternator to generator support cover

00.6Model R 1150 RTConnection21 ClutchClutch housingInitial tightening torque Nm 40 (oil screw threads lightly)+ additional wrench angle °32Housing co

00.7Model R 1150 RTConnection31 Front forksQuick-release axle clamp screws Nm 22Sliding tube bridge to slider tube Nm 25 (clean thread + Loctite 243)T

00.8Model R 1150 RTConnection33 Rear wheel driveRear axle differentialOil filler plug Nm 23Oil drain plug Nm 23Threaded ring Nm 160 (clean thread + Lo

00.9Model R 1150 RTConnection34 BrakesFront brakeBrake caliper to EVO brake sliding tube Nm 30Front brake caliper bleed screw Nm7Brake disc to front w

00.10Model R 1150 RTConnection46 FrameFrameFrame to engine Nm 82Struts to frame Nm 58Strut to engine Nm 58 (clean thread + Loctite 2701)Rear frame to

00.11Model R 1150 RTConnection51 EquipmentIgnition/steering lock to fork bridge Nm 20 (micro-encapsulated)Model R 1150 RTConnection61 General electric

00.12Table of operating fluidsItem Use Order number QuantityLubricantStaburags NBU 30 PTM High-performance lubricating paste 07 55 9 056 992 75 g tube

00.13Contents Page00General view of crated motorcycle ...15Checking th

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Published by: © BMW MotorradAfter SalesUX-VS-2All rights reserved. Not to be reprinted, translated or duplicated either wholly or in part without prio

00.1500General view of crated motorcycleBMWBW MR22009010

00.16 Checking the crated motorcycle for damage•When the motorcycle arrives, check the crated motorcycle immediately for damage and, if nec-essary, ex

00.17Assembling the motorcycleInstalling the front wheele Attention:Degrease all brake discs.•Remove front straps.•Using the straps, secure the front

00.18 Filling and charging the battery•Remove seat.•Remove left side fairing panel.•Remove the air filter cover.•Remove air intake pipe.•Disengage the

00.19•The battery does not achieve full charge capacity from being filled, so it has to be charged with a battery charger.L Note:Follow the instructi

00.20 Installing cover for windscreen adjuster and installing windscreen•Install the cover for the windscreen adjuster.•Install windscreen with washer

00.21Inspecting motorcycle for damage•Check for defects.•Use the “express handling service” to notifyBMW Motorrad,UX-VS-1Fax: + 49 89-382-33220•Recti

00.22 Checking headlight beam angle, adjusting if necessary•Motorcycle on level surface.•Rider’s weight on motorcycle (approx. 85 kg/187.4 lbs).•Turn

00.23Integral ABS Performing bleed test with BMW MoDiTeCd Warning:Self-diagnosis is not performed unless both brake levers are in their fully release

00.24 Handing over the motorcycleThis is the ideal opportunity to familiarise the cus-tomer with the motorcycle in order to ensure the customer’s sati

Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in GermanyCustomer Registration No.Order No. Mechanic’s signatureBMW Inspection at 1,000 km (600 mi

00.25Contents Page00Key to maintenance intervals ...29Read

00.26Contents PageChecking brake pads and discs for wear/replacing ...37(Inspections II and III) ...

00.27Contents PageChecking/adjusting valve clearances ...55(Inspections I,

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00.2900Key to maintenance intervals– BMW Inspection at 1,000 km (600 miles) I– BMW Service every 10,000 km (6,000 miles) II– BMW Inspection every 20,0

00.30 00 11 209 Changing engine oil, replac-ing oil filter element(Inspections I, II, III and IV)L Note:If the motorcycle is ridden only for short dis

00.3100 11 229 Changing oil in gearbox(Inspections III and IV)or at the latest every 2 years•Change the gearbox oil at operating tempera-ture.•Remove

00.32 16 12 008 Replacing fuel filter(Inspection III)In normal operating conditions every 40,000 km (24,000 miles); if fuel quality is poor every 20,0

00.33•Disconnect hoses from fuel filter.•Install new fuel filter.e Attention:Note correct direction of flow through fuel filter.•Secure non-reusable

00.34 61 20 029 Checking battery fluid level and topping up if necessary; clean-ing and greasing the battery posts(Inspections III and IV)d Warning:Ba

Order No. 01 71 0 029 614 UX-VS-2, 12.2000 Printed in GermanyCustomer Registration No.Order No. Mechanic’s signatureBMW Pre-delivery checkCheck the sh

00.3513 72 000 Replacing intake air filter element(Inspection III)in very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles)

00.36 Checking brake fluid level(Inspections II and III)L Note:The brake fluid level in the sight glass/brake fluid reservoirs of control circuits rem

00.37Checking brake pads and discs for wear/replacing(Inspections II and III)Checking brake pads for wearBrake pads, front brake•Visually inspect the

00.38 Checking brake disc wear•Carefully check the brake discs for cracks, dam-age, deformation and scoring.•Measure the thickness of the brake discs

00.3934 21 200 Brake pads, rear brakee Attention:Integral brakes, the front brake must be ready for use.•Remove keeper (arrow) from retaining pin.•Dr

00.40 34 00 090 Changing/bleeding brake fluid in wheel circuitChange brake fluid in wheel circuit once a year(Inspection IV)d Warning:All repair and

00.41•Screw container, BMW No. 34 1 581, onto front wheel circuit reservoir.•Slowly fill container, BMWNo.341581, with new brake fluid until it is ap

00.42 Instructions for filling front wheel circuit reservoire Attention:Integral brakes, the rear brake must be ready for use.•Top up fluid in front w

00.43Only bleeding the front wheel circuit– Draw off the old brake fluid from the wheel-circuit reservoir.– Remove left and right brake pads, force b

00.44 34 00 080 Bleeding/changing brake fluid in rear wheel circuite Attention:Integral brakes, the front brake must be ready for use.•Remove fuel tan

Order No. 01 71 0 029 621 UX-VS-2, 11.00 Printed in GermanyItem Desired value Unit of measure-ment/specificationOil capacitiesEngine (with filter) (wi

00.45•Switch on the ignitionL Note:After switching on the ignition, always wait for the BMW Integral ABS to complete its self-diagnosis. Do not opera

00.46 Instructions for filling rear wheel circuit reservoire Attention:Integral brakes, the front brake must be ready for use.•Top up fluid in rear wh

00.47Only bleeding the rear wheel circuit– Draw off the old brake fluid from the wheel-circuit reservoir.– Remove rear brake pads, force back the bra

00.48 34 00 091 Changing/bleeding brake fluid in control circuitChange brake fluid in control circuit every 2 years(Inspection IV)d Warning:All repair

00.49e Attention:During the fluid-change and bleeding procedure, make sure that the fluid replenishing hole is always below the level of the brake fl

00.50 34 00 082 Bleeding/changing brake fluid in rear control circuit– Place the motorcycle on its main (centre) stand.– Fuel tank removed.e Attention

00.51•Correct the brake fluid level.•Wipe the rim of the reservoir, the rubber dia-phragm and the cover to remove brake fluid, and carefully reassemb

00.52 21 52 005 Changing the clutch fluid(Inspection IV)every 2 years at the latestL Note:The description applies to a brake system filling and bleedi

00.53Checking tightness of rear wheel studs(Inspection I)•Tighten the rear wheel studs with a torque wrench.X Tightening torque:Securing screws for r

00.54 12 12 011 Checking/replacing spark plugs(Inspection II) check/(Inspection III) replace •Pull off spark plug caps with special puller, BMW No. 12

00.1Contents Page00Tightening torque ...

00.5511 34 004 Checking/adjusting valve clearances(Inspections I, II and III)•Check valve clearance with feeler gauge and, if necessary, correct with

00.56 •Turn the adjusting screws to adjust the play of the cables for the left and right throttle valves.Play of throttle cable: ... approx. 2 mm (0.

00.57•Use the adjusting screw (arrow) to adjust play of the choke cable to zero.•Push the rubber cap into position over the ad-justing screw.•Move th

00.58

34.1Contents Page34Technical Data 34 Brakes ... 3

34.2Contents PageDraining the Integral ABS brake system ...16Drain both wheel cir

34.334Technical Data 34 Brakes R 1150 RTBrake fluid DOT 4Front wheelType Hydraulically operated twin disc brake with 4-pis-ton fixed calipers and floa

34.434 11 Removing and installing front brake calipere Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle a

34.534 11 521 Disassembling and assem-bling front brake calipere Attention:Do not separate the brake caliper halves!– Integral ABS Drain front wheel

34.634 21 Removing and installing rear brake calipere Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle as

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34.734 21 Disassembling and assembling rear brake caliperDisassembling rear brake caliper– Integral ABS Drain rear wheel circuit (a 34.17).– Remove t

34.834 11 Removing and installing front brake discsd Warning:When removing and installing the brake calipers, force back the pistons carefully to ens

34.9 Removing and installing Integral ABS sensor34 52 044 Removing and installing front Integral ABS sensor•Remove the cable ties securing the sensor

34.1034 52 111 Removing and installing rear Integral ABS sensor•Remove front and rear seats.•Remove right case, if necessary.•Remove small right side

34.1135 21 Removing and installing foot-brake lever•Release and remove stud (1).•Remove bolt (2) of footbrake lever with nut (3). •Remove footbrake l

34.12Checking and adjusting blow-by clear-ance of piston rodChecking blow-by clearance of piston rod•Press the footbrake lever.•Insert feeler gauge at

34.13Checking and adjusting setting of rear brake light switchChecking setting of brake light switch, rear •Switch on the ignition.L Note:After switch

34.1434 00 Removing and installing Inte-gral ABS pressure modulatord Warning:All repair and maintenance work on the BMW Integral ABS must be performed

34.15e Attention:Do not bend the brake lines.•Disconnect the brake lines from the ABS pres-sure modulator.e Attention:Do not permit brake fluid to ent

34.1634 00 Draining the Integral ABS brake system d Warning:All repair and maintenance work on the BMW Integral ABS must be performed by trained, qual

00.300Tightening torqueModel R 1150 RTConnection11 EngineCylinder headTightening sequence:1 Tighten cylinder head nuts (oiled) in diagonally opposite

34.17Draining rear wheel circuite Attention:Integral brakes, the rear brake must be ready for use.– Install front brake pads, if applicable.•Open rear

34.18Draining control circuitse Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle as brake fluid de-stroys

34.1934 00 Filling and bleeding Integral ABS systemd Warning:All repair and maintenance work on the BMW Integral ABS must be performed by trained, qu

34.20Bleeding front control circuit•Seal the reservoir by installing the rubber dia-phragm and the reservoir cap.•Turn the handlebars to full left loc

34.21Filling the rear control circuit•Remove rear reservoir cap with rubber dia-phragm.•Top up the brake fluid level to the “MAX” mark.e Attention:Whi

34.22•Fit the protective caps on the bleed screws.•Top up the brake fluid at least until the level reaches the “MIN” mark.•Wipe the rim of the reservo

34.23Filling and bleeding wheel circuitse Attention:Do not allow brake fluid to come into contact with painted parts of the motorcycle as brake fluid

34.24e Attention:The brake fluid must always be visible in the contain-er, because the piston in the base of the wheel-cir-cuit reservoir must always

34.25Instructions for filling front wheel circuit reservoire Attention:Integral brakes, the rear brake must be ready for use.– Install front brake pad

34.26Filling and bleeding rear wheel circuite Attention:Integral brakes, the front brake must be ready for use.– Place the motorcycle on its centre st

00.4Oil filterOil filter Nm 11Oil drain plug Nm 32Oil pumpMesh filter basket to engine block Nm 10Oil pump cover Nm 9Pressure relief valve Nm 42Oil pr

34.27e Attention:The brake fluid must always be visible in the contain-er, because the piston in the base of the wheel-cir-cuit reservoir must always

34.28Instructions for filling rear wheel circuit reservoire Attention:Integral brakes, the front brake must be ready for use.•Top up fluid in rear whe

34.29•Install rear brake pads and brake caliper.•Disconnect the container from the wheel-circuit reservoir.•Hand-tighten cap of rear wheel-circuit res

34.3034 51 Integral ABS Removing and installing bleed lines, wheel circuit reservoirs•Remove caps of wheel circuit reservoirs com-plete with bleed li

34.31Integral ABS: Removing and install-ing brake lines•Drain the brake system (a 34.16).•Push protective caps (1) up.•Remove spring clips (2).•Remove

34.32Installed position of front brake lineR22340100

34.33Installed position of rear brake lineR22340110