R1100GS R1150GS Maintenance Manual Carl Kulow
10Spark Plugs Tools Parts T-handle hex –5mm, 6mm spark plugs plug wire cap puller sparkplug socket short extension ratchet rag hex
11Air Filter Tools Parts phillips screwdriver air filter rag compressed air 1. Remove the rear and then the front seats. 2. Unscrew the
12Lube Side Stand and Center Stand Tools Parts wire none grease gun chain lube 1. Remove the debris from the small grease hole
13Brake and Clutch Fluid Tools Parts phillips screwdriver brake fluid towel Note: R1100GS does not have a hydraulic clutch. See previou
143. One Man Brake Bleeder is a one way valve that attaches to your stock bleeder nipple via a hose. It is available at some auto parts stores. 4.
15Battery Inspection Tools Parts flashlight, minimag distilled H2O phillips screwdriver hex socket – 6mm ratchet Quick Check Met
16Fuel Filter Tools Parts siphon fuel filter empty gas can large tank o-ring rubber gloves 2 small hose clamps pencil
17Miscellaneous Tools Parts tire gauge none sockets hex bit sockets ratchet torque wrench powdered graphite 1. Check tires for nails,
18Sump Guard Removal Tools Parts socket – 10mm loctite(?) ratchet channel lock pliers Note: Before you do the test ride, remove t
19Hot Engine and Drivetrain Procedures (i.e. normal operating temperature) Throttle Body Sync Tools Parts Twin Max or carb stix no
2 by Carl Kulow Send comments/corrections to [email protected] ISBN R1100-1150CC First Edition Copyright: All Oilhead GS Ride
209. Adjust the large brass bypass screw on each TB to get an idle speed of ~1100rpm - turn both out, counterclockwise, to increase the idle speed
21Engine Oil and Filter Change Tools Parts oil filter tool oil – 4 qts. hex bit socket – 8mm oil filter ratchet crush washer
22Transmission Gear Oil Change Tools Parts hex bit socket – 8mm gear oil, synthetic (75W/90) 1000cc socket – 13mm crush washers ratchet
23Rear Wheel Drive Gear Oil Change Tools Parts socket – 19mm gear oil, synthetic (75W/90) 250cc hex bit socket – 6mm crush washer
24Other Procedures Brake Pad Replacement Tools Parts hex bit socket – 8mm brake pads ratchet hammer punch (nail?) screwdriver, flat b
25Front 1. Place the bike on the centerstand. 2. Remove the front caliper bolts that hold it to the fork leg, 8 mm hex bit socket 3. To remove the c
26Tire Change Tools Parts hex bit socket –6, 8mm tires ratchet wheel weights socket – 17mm screwdriver pencil wood frame of 2x2” (1
27Front Tire Change Hints: Warm the tires in the sun! A warm tire goes on much more easily. When levering the last of the tire bead onto the wheel,
2816. Using three tire irons pry the tire on the rest of the way - the real secret is to be sure the opposite side of the tire is squeezed into the c
29 Rear Wheel Removal 1. Place the bike on the centerstand. 2. Block up the bike under the catalytic converter so the rear tire is up off the floor
3TABLE OF CONTENTS MAINTENANCE SCHEDULE ...
4 Service – Every 6K Miles Engine oil and filter - change Brake fluid – check Brake pads – check Clutch fluid – check Sidestand – grease Sidestand s
5TOOLS socket set, metric hex bit socket set (allen), metric (Sears) ratchet extensions wrenches – open end/box, metric hex wrenches (allen T-h
6Cold Engine and Drivetrain Procedures Check Alternator Belt Tools Parts T-handle hex – 4mm none 1. Remove the four bolts holding th
7Valve Adjustment Tools Parts T-handle hex – 3mm, 5mm, 6mm none plug wire cap puller sparkplug socket short extension ratchet rag hex s
8Note: The valve covers may stick slightly and you will need to tap them firmly with the palm of your hand. Note: Be careful not to dislodge the bla
9Note: One method is to insert the feeler gauge and tighten the adjuster until the feeler gauge will not slide, then back off the adjuster a little u
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