BMW 3231 1994 Bedienungsanleitung

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CONVERTIBLE TOPS
Convertible Tops - 1
Subject Page
E36 Convertible Tops
Overview .................................................................................................. 2
E36 Automatic Electro Mechanical Convertible Tops................................ 4
Features ........................................................................................ 4
Components
- Control Module ........................................................................... 6
- Top Switch.................................................................................. 6
- Motors ........................................................................................ 7
- Top Drive Linkage/Thrust Rods ................................................... 8
- Top Cover Latches/Drive Linkage................................................ 8
- Micro Switches ........................................................................... 9
- Components Review................................................................... 11
Operation ...................................................................................... 12
EM Top Emergency Operation....................................................... 17
Re-connecting the drive motors .................................................... 18
EM Top Initialization ....................................................................... 19
Control Module Diagnosis/Troubleshooting.................................... 20
Convertible Top Storage Lid Position Hall Sensor Tests................. 22
E36 Convertible Top Adjustments (Repair Manual excerpts) .......... 23
E36 Convertible Specific Service Information Bulletin Reference.... 29
Z3 Convertible Top
Overview .................................................................................................. 30
Components ................................................................................. 31
Operation ...................................................................................... 32
Adjustments .................................................................................. 33
Z3 Convertible Specific Service Information Bulletin Reference...... 35
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Inhaltsverzeichnis

Seite 1 - CONVERTIBLE TOPS

CONVERTIBLE TOPSConvertible Tops - 1Subject PageE36 Convertible Tops Overview ...

Seite 2 - E36 CONVERTIBLE TOP

Convertible Tops - 10S5 - Identified as Trunk Lid Microswitch in the ETM (Not Adjustable)• Located on Trunk Lock. Prevents convertibletop operation wh

Seite 3

Convertible Tops - 11COMPONENTS REVIEW

Seite 4

OPERATIONThe following prerequisites must be met for the top to function:Trunk Lid Closed - Electrical interlock of the trunk and top. Due to the desi

Seite 5

Convertible Tops - 13TENSION BAR RAISEDAt the same time the windows are lowering, the top drive motor is switched on and the ten-sion bar is raised to

Seite 6 - COMPONENTS

TOP ASSEMBLY LOWEREDThe top motor turns clockwise immediately opening S1 & S2. It pulls the top into the stor-age compartment. The tension bar d

Seite 7

Convertible Tops - 15E36 Semi Automatic Convertible Top Micro-Switch Logic ChartTop Position S1 S2 S3 S4 S5 S6(GM)Hall SensorTop Up and locked Hi Hi H

Seite 8

Convertible Tops - 16RAISING THE TOPThe procedure for raising the top follows the same pattern as lowering.Press and hold the top switch.• The windows

Seite 9

Convertible Tops - 17EM TOP EMERGENCY OPERATIONIn the event of electrical failure, the top can be raised manually. The procedure is as fol-lows:• Pul

Seite 10

RE-CONNECTING DRIVE MOTORSDue to the interlock of the trunk lid an unlocked top storage cover, the following proceduremust be followed to reconnect th

Seite 11 - COMPONENTS REVIEW

Convertible Tops - 19EM TOP INITIALIZATIONInitialization of the system is required for the CVM to learn the end limits of the top storagecover. The C

Seite 12 - OPERATION

Convertible Tops - 2E36 CONVERTIBLE TOPOVERVIEWE36 - 318i, 323i, 325i and 328i:The top design consists of two pivoting sections;the tension bow at the

Seite 13

Convertible Tops - 20CONTROL MODULE DIAGNOSIS/TROUBLESHOOTING• Faults that occur during opera-tion of the top are stored in theCVM.• They are accessed

Seite 14

Convertible Tops - 21

Seite 15 - Convertible Tops - 15

CONVERTIBLE TOP STORAGE LID POSITION HALL SENSOR TESTSBefore testing always verify pin numbers andwire colors from the appropriate ETM.DC Voltage Test

Seite 16 - RAISING THE TOP

Convertible Tops - 23E36 CONVERTIBLE TOP ADJUSTMENTSNOTE: All mechanical adjustments are critical for synchronous top operation.The following adjustme

Seite 17 - EM TOP EMERGENCY OPERATION

Convertible Tops - 24Group 54 25.. includes the fol-lowing:• Adjusting both top lid locks.• Adjusting electric motor forconvertible top lid.• Adjusti

Seite 18 - RE-CONNECTING DRIVE MOTORS

Convertible Tops - 25Group 54 31.. includes the fol-lowing:• Adjusting convertible top(mechanical).• Adjusting EM convertible top.Group 54 31.. additi

Seite 19 - EM TOP INITIALIZATION

Convertible Tops - 26Group 54 34.. includes the fol-lowing:• Adjusting Left/RightConvertible top lock (fullyautomatic system).Group 54 34.. additional

Seite 20

Convertible Tops - 27Group 61 31.. includes the fol-lowing: • Adjusting micro switch S4.• Adjusting micro switch S3.

Seite 21 - Convertible Tops - 21

Group 54 90.. includes trou-bleshooting charts for the Semiand Fully Automatic Systems withlinks to repair procedures.Group 54 90.. also includes amic

Seite 22 - FLUKE 87

E36 CONVERTIBLE SPECIFIC SI BULLETINS Refer to the following list of Service Information bulletins when servicing an E36 convertible.Always check the

Seite 23

Convertible Tops - 3The E36 base convertible top is manually operated. The higher line top is an ElectroMechanical variant that has evolved through

Seite 24

E36 AUTOMATIC ELECTRO MECHANICAL (EM)CONVERTIBLE TOPSThe Automatic EM convertible top was introduced as a “Semi” Automatic in the 1994model year. The

Seite 25

FULL AUTO ONLY:• A concealed top lock motor with twin (left/right) lock drive mechanisms on the forwardedge of the top for automatically locking and u

Seite 26

COMPONENTSCONTROL MODULE:• Located behind the left side rear seat interiorquarter trim panel (1).• All relays and operating electronics are installedi

Seite 27 - • Adjusting micro switch S3

Convertible Tops - 7MOTORS:• Top drive motor (A) with gear assembly and position micro switches (S1 & S2). The topdrive motor is located under t

Seite 28

TOP DRIVE LINKAGE/THRUST RODS:Located in the top storage com-partment on the left side are twoactuating rods, one for the tensionbow and the other for

Seite 29

Convertible Tops - 9MICRO SWITCHES:S1 - Identified as Convertible Top Position Microswitch in the ETM (Not Adjustable)• Located on Top Motor (not adju

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